Product Description

 

Product Description:

Gear Motor-Torque Table Allowance Torque Unit:Upside (N.m)/Belowside (kgf.cm)

•Gearhead and Intermediate gearhead are sold separately.
•Enter the reduction ratio into the blank() within the model name.
•The speed is calculated by dividing the motor’s synchronous speed by the reduction ratio. The actual speed is 2%~20% less than the displayed value, depending on the size of the load.
•To reduce the speed beyond the reduction ratio in the following table, attach an intermediate gearhead (reduction ratio: 10) between the reducer and motor. In that case, the permissible torque is 20N.m.

 

Type

Motor/Gearhead

Gear Ratio

3

3.6

5

6

7.5

9

12.5

15

18

25

30

36

50

60

75

90

100

120

150

180

Speed

r/min

866

722

520

433

346

288

208

173

144

104

86

72

52

43

34

28

26

21

17

14

Z5D120-24GU-M(5GU180KB)

5GU()RC/

5GU()RT

0.87

1.04

1.45

1.74

2.41

5.44

4.02

4.82

5.78

8.03

9.64

10.4

14.5

17.4

20.0

20.0

20.0

20.0

20.0

20.0

8.87

10.6

14.8

17.7

24.6

55.5

41.0

48.2

59.0

81.9

98.3

106

148

177

200

200

200

200

200

200

Dimensions(Unit:mm):

Company Information

FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge. 

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

Please contact us if you have detailed requests, thank you () /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Universal, Industrial, Power Tools
Operating Speed: Constant Speed
Structure and Working Principle: Brushless
Certification: ISO9001, CCC, CCC, CE, RoHS, UL
Commutation: Brushless
Transport Package: Cnt
Customization:
Available

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brake motor

What advancements in brake motor technology have improved energy efficiency?

Advancements in brake motor technology have led to significant improvements in energy efficiency, resulting in reduced power consumption and operational costs. These advancements encompass various aspects of brake motor design, construction, and control systems. Here’s a detailed explanation of the advancements in brake motor technology that have improved energy efficiency:

  • High-Efficiency Motor Designs: Brake motors now incorporate high-efficiency motor designs that minimize energy losses during operation. These designs often involve the use of advanced materials, improved winding techniques, and optimized magnetic circuits. High-efficiency motors reduce the amount of energy wasted as heat and maximize the conversion of electrical energy into mechanical power, leading to improved overall energy efficiency.
  • Efficient Brake Systems: Brake systems in modern brake motors are designed to minimize energy consumption during braking and holding periods. Energy-efficient brake systems utilize materials with low friction coefficients, reducing the energy dissipated as heat during braking. Additionally, advanced control mechanisms and algorithms optimize the engagement and disengagement of the brake, minimizing power consumption while maintaining reliable braking performance.
  • Regenerative Braking: Some advanced brake motors incorporate regenerative braking technology, which allows the recovery and reuse of energy that would otherwise be dissipated as heat during braking. Regenerative braking systems convert the kinetic energy of the moving equipment into electrical energy, which is fed back into the power supply or stored in energy storage devices. By harnessing and reusing this energy, brake motors improve energy efficiency and reduce the overall power consumption of the system.
  • Variable Speed Control: Brake motors equipped with variable frequency drives (VFDs) or other speed control mechanisms offer improved energy efficiency. By adjusting the motor’s speed and torque to match the specific requirements of the application, variable speed control reduces energy wastage associated with operating at fixed speeds. The ability to match the motor’s output to the load demand allows for precise control and significant energy savings.
  • Advanced Control Systems: Brake motors benefit from advanced control systems that optimize energy usage. These control systems employ sophisticated algorithms and feedback mechanisms to continuously monitor and adjust motor performance based on the load conditions. By dynamically adapting the motor operation to the changing requirements, these control systems minimize energy losses and improve overall energy efficiency.
  • Improved Thermal Management: Efficient thermal management techniques have been developed to enhance brake motor performance and energy efficiency. These techniques involve the use of improved cooling systems, such as advanced fan designs or liquid cooling methods, to maintain optimal operating temperatures. By effectively dissipating heat generated during motor operation, thermal management systems reduce energy losses associated with excessive heat and improve overall energy efficiency.

These advancements in brake motor technology, including high-efficiency motor designs, efficient brake systems, regenerative braking, variable speed control, advanced control systems, and improved thermal management, have collectively contributed to improved energy efficiency. By reducing energy losses, optimizing braking mechanisms, and implementing intelligent control strategies, modern brake motors offer significant energy savings and contribute to a more sustainable and cost-effective operation of equipment.

brake motor

How do manufacturers ensure the quality and reliability of brake motors?

Manufacturers employ various processes and measures to ensure the quality and reliability of brake motors. These processes involve rigorous testing, adherence to industry standards, quality control procedures, and continuous improvement initiatives. Here’s a detailed explanation of how manufacturers ensure the quality and reliability of brake motors:

  • Design and Engineering: Manufacturers invest considerable effort in the design and engineering phase of brake motors. They employ experienced engineers and designers who follow industry best practices and utilize advanced design tools to develop motors with robust and reliable braking systems. Thorough analysis, simulations, and prototyping are conducted to optimize the motor’s performance, efficiency, and safety features.
  • Material Selection: High-quality materials are chosen for the construction of brake motors. Manufacturers carefully select components such as motor windings, brake discs, brake pads, and housing materials to ensure durability, heat resistance, and optimal friction characteristics. The use of quality materials enhances the motor’s reliability and contributes to its long-term performance.
  • Manufacturing Processes: Stringent manufacturing processes are implemented to ensure consistent quality and reliability. Manufacturers employ advanced machinery and automation techniques for precision assembly and production. Strict quality control measures are applied at each stage of manufacturing to detect and rectify any defects or deviations from specifications.
  • Testing and Quality Assurance: Brake motors undergo comprehensive testing and quality assurance procedures before they are released to the market. These tests include performance testing, load testing, endurance testing, and environmental testing. Manufacturers verify that the motors meet or exceed industry standards and performance specifications. Additionally, they conduct safety tests to ensure compliance with applicable safety regulations and standards.
  • Certifications and Compliance: Manufacturers seek certifications and compliance with relevant industry standards and regulations. This may include certifications such as ISO 9001 for quality management systems or certifications specific to the motor industry, such as IEC (International Electrotechnical Commission) standards. Compliance with these standards demonstrates the manufacturer’s commitment to producing high-quality and reliable brake motors.
  • Quality Control and Inspection: Manufacturers implement robust quality control processes throughout the production cycle. This includes inspection of raw materials, in-process inspections during manufacturing, and final inspections before shipment. Quality control personnel conduct visual inspections, dimensional checks, and performance evaluations to ensure that each brake motor meets the specified quality criteria.
  • Continuous Improvement: Manufacturers prioritize continuous improvement initiatives to enhance the quality and reliability of brake motors. They actively seek customer feedback, monitor field performance, and conduct post-production evaluations to identify areas for improvement. This feedback loop helps manufacturers refine their designs, manufacturing processes, and quality control procedures, leading to increased reliability and customer satisfaction.
  • Customer Support and Warranty: Manufacturers provide comprehensive customer support and warranty programs for their brake motors. They offer technical assistance, troubleshooting guides, and maintenance recommendations to customers. Warranty coverage ensures that any manufacturing defects or malfunctions are addressed promptly, bolstering customer confidence in the quality and reliability of the brake motors.

By employing robust design and engineering processes, meticulous material selection, stringent manufacturing processes, comprehensive testing and quality assurance procedures, certifications and compliance with industry standards, rigorous quality control and inspection measures, continuous improvement initiatives, and dedicated customer support and warranty programs, manufacturers ensure the quality and reliability of brake motors. These measures contribute to the production of high-performance motors that meet the safety, durability, and performance requirements of industrial and manufacturing applications.

brake motor

Can you explain the primary purpose of a brake motor in machinery?

The primary purpose of a brake motor in machinery is to provide controlled stopping and holding of loads. A brake motor combines the functionality of an electric motor and a braking system into a single unit, offering convenience and efficiency in various industrial applications. Here’s a detailed explanation of the primary purpose of a brake motor in machinery:

1. Controlled Stopping: One of the main purposes of a brake motor is to achieve controlled and rapid stopping of machinery. When power is cut off or the motor is turned off, the braking mechanism in the brake motor engages, creating friction and halting the rotation of the motor shaft. This controlled stopping is crucial in applications where precise and quick stopping is required to ensure the safety of operators, prevent damage to equipment, or maintain product quality. Industries such as material handling, cranes, and conveyors rely on brake motors to achieve efficient and controlled stopping of loads.

2. Load Holding: Brake motors are also designed to hold loads in a stationary position when the motor is not actively rotating. The braking mechanism in the motor engages when the power is cut off, preventing any unintended movement of the load. Load holding is essential in applications where it is necessary to maintain the position of the machinery or prevent the load from sliding or falling. For instance, in vertical applications like elevators or lifts, brake motors hold the load in place when the motor is not actively driving the movement.

3. Safety and Emergency Situations: Brake motors play a critical role in ensuring safety and mitigating risks in machinery. In emergency situations or power failures, the braking system of a brake motor provides an immediate response, quickly stopping the rotation of the motor shaft and preventing any uncontrolled movement of the load. This rapid and controlled stopping enhances the safety of operators and protects both personnel and equipment from potential accidents or damage.

4. Precision and Positioning: Brake motors are utilized in applications that require precise positioning or accurate control of loads. The braking mechanism allows for fine-tuned control, enabling operators to position machinery or loads with high accuracy. Industries such as robotics, CNC machines, and assembly lines rely on brake motors to achieve precise movements, ensuring proper alignment, accuracy, and repeatability. The combination of motor power and braking functionality in a brake motor facilitates intricate and controlled operations.

Overall, the primary purpose of a brake motor in machinery is to provide controlled stopping, load holding, safety in emergency situations, and precise positioning. By integrating the motor and braking system into a single unit, brake motors streamline the operation and enhance the functionality of various industrial applications. Their reliable and efficient braking capabilities contribute to improved productivity, safety, and operational control in machinery and equipment.

China wholesaler Factory Price Hot Sale with brake bldc hub electric 125W DC motor   vacuum pump for ac	China wholesaler Factory Price Hot Sale with brake bldc hub electric 125W DC motor   vacuum pump for ac
editor by CX 2024-05-17